VEGE Remanufactured DA35 4.0L 242ci Car Truck Long Block Engine

Description

Municipal transport routes demand the VEGE DA35 Car Truck Long Block Engine. This 4.0L 242ci Inline-6 powerplant generates 190HP for rigorous commercial long block repower applications. Fleet mechanics must check distributor drive gear tooth condition before seating the distributor shaft to avoid excessive timing chatter under rapid acceleration.

Solid ASTM A48 Class 35 gray iron lines the deep skirt block of this VEGE remanufactured long block. A massive nodular iron crankshaft spins across seven main bearing journals to resist crankshaft deflection under severe loads. The 12V starter system draws 170A during winter cold starts. Net weight reads 485 lbs dry inside a 32in length by 22in width by 26in height frame envelope with 6.0 quarts oil capacity.

Key Features of VEGE DA35

Municipal departments buy VEGE DA35 Car Truck Long Block Engine units to restore delivery chassis during an industrial engine rebuild. Quality control technicians inspect cylinder deck surfaces using profilometers to confirm low Ra roughness values.

• Proven 242ci displacement supplies immense low speed rotational force for heavy utility hauling.
• Seven main bearing design isolates crank journal vibration under continuous commercial duty cycles.
• Austenitic stainless steel valves maintain seating face integrity past 1,400°F combustion heat.
• Tri-metal copper lead rod bearings support 0.0016in oil clearances under continuous highway loads.
• The DA35 long block engine incorporates a hardened cast camshaft for dependable valve opening.
• Diamond plateau honed cylinder bores ensure instant compression ring seating during initial run hours.
• Stellite faced exhaust seats prevent valve sink during prolonged highway transport routes.

Dyno Verification Shop Limits

Automated test cells evaluate the DA35 commercial core prior to dispatch. Dynamometer readouts record 190 continuous BHP and 235 ft-lbs torque output at 3,000 RPM. Sump oil temperature reads 190°F with main gallery oil pressure holding 55 PSI. Exhaust gas temperatures top out safely at 1,310°F. Dynamic compression checks deliver 175 PSI across all six cylinders with under 4% variance while crank runout measures 0.0002in TIR.

Field Service Protocols Clearance

Accelerator bellcranks operate with 4.5 lbs applied mechanical linkage pull force. Do not install this long straight-six powertrain into compact cab-over delivery vans lacking 34in front-to-back engine bay clearances.

• Perform engine oil and spin-on lube filter changes every 3,000 miles or 120 run hours.
• Inspect mechanical pushrods and rocker arm pivot balls every 30,000 operating miles.
• Verify cylinder head bolt tension to 100 ft-lbs following initial thermal break in cycles.

Commercial Warranty Delivery Manifest

Every remanufactured unit follows the strict VEGE assembly standard to assure complete fleet reliability. Buyers receive a 3-Year or 100,000-mile limited replacement parts warranty. The wood crate package contains the inspected long block engine, oil pan, front timing casing, valve covers, internal oil pickup screen, and certified dynamometer inspection certificate.