Yanmar 6LY400 Inboard Marine Propulsion Engine
Description
Commercial fishermen and motor yacht captains battle poor fuel economy and excessive exhaust smoke from aging mechanical diesels. The Yanmar 6LY400 Inboard Propulsion Engine replaces outdated powerplants with a 5.813L 6-Cylinder platform producing 400 BHP at 3,300 RPM. Common-rail electronic direct injection requires 2-micron fuel pre-filtration, and the parent bore iron block requires rigid hull stringers.
A parent bore high-strength cast iron block provides an unyielding structure for the 6-Cylinder crankshaft. The single-piece 24-Valve cast iron cylinder head contains direct valve actuation driven by a single overhead camshaft. Electrical systems operate on an isolated 12V 2-pole return circuit featuring a 3.0 kW starter and a 12V 130A alternator. Dimensions span 56.9in long, 29.4in wide, and 30.7in high, weighing 1,426 lbs with gearbox. Oil pan capacity holds 5.28 US gal.
Key Features of Yanmar 6LY400
Commercial vessel operators buy Yanmar 6LY400 inboard marine propulsion engines to power passenger catamarans and offshore charter craft. Fleet supervisors select this inline model for commercial workboat diesel engine repower hulls requiring continuous high-speed towing and transit capability.
- Denso high-pressure common-rail fuel injection operates with precision mapping to suppress exhaust smoke
- Turbochargers with wastegate control and seawater-cooled intercoolers deliver high torque across mid-range cruise bands
- Tubular freshwater heat exchangers protect internal cast iron water passages from corrosive ocean brine
- High-output 12V 130A marine alternators maintain battery reserves for commercial navigation electronics
- CAN-bus VC10 and VC20 vessel control systems transmit throttle commands without mechanical cable drag
- SAE 3 flywheel housings mate directly to ZF 280-1A, ZF 85A, or Twin Disc MG-5061 gearboxes
- Parent bore cast iron cylinders maintain thermal stability under continuous heavy ocean motoring duty
Bench Dynamometer Load Test Output
Dynamometer test records confirm 400 BHP peak output at 3,300 RPM and 340 BHP continuous output at 3,178 RPM. Turbo boost pressure stabilizes at 1.80 bar during continuous full-power runs. Freshwater cooling circuits hold engine block temperature steady at 182°F under sustained maximum power dyno pulls. Engine oil pressure maintains 55 PSI across operational engine speeds. Shaftline installation permits up to 15° static inclination angles. Crankshaft journal runout remains below 0.0004in TIR to protect bearings against deflection fatigue. Exhaust temperatures stay below 1,180°F during full power runs.
Field Operation Maintenance Service Rules
Electronic CAN-bus helm controls provide light lever action with under 2 lbs of hand resistance. Do not install this 3,300 RPM common-rail engine in heavy slow-speed displacement push-boats or vessels operating in shallow mud shallows without raw-water strainers. Operators must supply clean ultra-low sulfur fuel and maintain 2-micron fuel water separator filtration to protect high-pressure fuel pumps.
- Drain engine oil and change spin-on oil filter cartridges every 250 operating hours
- Inspect gear-driven raw water pump impellers and check zinc anodes every 250 hours
- Replace the primary 2-micron fuel water separator filter cartridge every 250 engine hours
Factory Warranty Shipment Parts Manifest
Yanmar Marine provides a 2-Year limited warranty backed by 3-Year major component structural coverage. The shipment crate contains the 6LY400 diesel engine core, ZF 280-1A marine gearbox, 12V 130A alternator, 3.0 kW starter motor, flexible vibration mounts, VC10 display panel, wiring harness, and factory technical manuals.
Yanmar 6LY400 Inboard Marine Propulsion Engine Specs
| Manufacturer / Brand | Yanmar Marine |
| Model Designation | 6LY400 Inboard Propulsion |
| Engine Type | 4-Stroke Inline-6 Turbocharged Common-Rail Marine Diesel Engine |
| Cylinder Configuration | Vertical Inline-6, 24-Valve SOHC |
| Total Displacement | 5.813 Liters (354.7 cu in) |
| Bore x Stroke | 105.8 x 110.0 mm (4.17 x 4.33 in) |
| Aspiration & Charge Air | Turbocharged with Wastegate and Seawater-Cooled Charge Air Intercooler |
| Cooling System Architecture | Freshwater Heat Exchanger Cooling Loop with Gear-Driven Raw Water Pump |
| Continuous Power Rating (P1) | 340 BHP (250 kW) @ 3,178 RPM |
| Maximum / Intermittent Power (P3/P4) | 400 BHP (294 kW) @ 3,300 RPM (Rating 5 Pleasure Craft Duty / Rating 4 Light Commercial) |
| Fuel Injection Platform | Denso High-Pressure Common Rail (HPCR) Electronically Controlled Direct Injection |
| Cylinder Head Metallurgy | Single-Piece Heavy-Duty Cast Iron Cylinder Head |
| Cylinder Liners | Parent Bore High-Strength Cast Iron Engine Block |
| Flywheel Housing & Flywheel | SAE 3 Flywheel Housing with Dampened Torsional Drive Plate |
| Electrical System & Ground | 12V 2-Pole Isolated Return Marine Electrical System with CAN-Bus VC10/VC20 Vessel Control |
| Starter & Alternator Output | 12V 3.0 kW Starter / 12V 130A High-Output Alternator |
| Lube Oil Sump Capacity | 20.0 Liters (5.28 US gal) |
| Engine Coolant Capacity | 24.0 Liters (6.34 US gal) |
| Dry Weight (excl. gearbox) | 577 kg (1,272 lbs) [With ZF 280-1A Gearbox: 647 kg (1,426 lbs)] |
| Overall Dimensions (L x W x H) | 1,446 x 748 x 780 mm (56.9 x 29.4 x 30.7 in) |
| Emissions Certification | EPA Marine Tier 3, IMO Tier II, EU RCD Stage II |
| Fuel Compatibility | Ultra-Low Sulfur Diesel (ULSD No. 2), Marine Gas Oil (MGO DMA/DMB), B20 Biodiesel |
| Transmission / Outdrive Compatibility | Inboard Shaft Drive Configuration - Compatible with ZF 280-1A, ZF 85A, ZF 85IV, or Twin Disc MG-5061 |
| Factory Warranty Period | 2-Year Limited Factory Warranty with 3-Year Extended Major Components Coverage |
| Application Research | Planing hull motor yachts, sports fishing express boats, coastal patrol vessels, fast passenger catamarans, and commercial crew tenders (35-48 ft). |












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